Mopar installation instructions

Mopar installation instructions DEFAULT

INSTALLATION INSTRUCTIONS Mopar Performance 4” Lift …

1INSTALLATION INSTRUCTIONSM opar Performance 4 Lift System2007 and newer JEEP WRANGLER (JK) 4 WDPART NUMBER4-door 77072353K68622952/28/15 Page 1 of 16 2008, Chrysler, LLC. Mopar is a registered trademark of Chrysler, LLC. All rights requires a professional mechanic. Prior to beginning, inspect the vehicles steering,driveline, and brake systems, paying close attention to the suspension link arms and bushings,stabilizer bars and bushings, tie rod ends, pitman arm, ball joints and wheel bearings. Also check thesteering sector-to-frame and all suspension-to-frame attaching points for stress cracks. The overallvehicle must be in excellent working condition; repair or replace all worn INSTRUCTIONS several times before starting. Be sure you have all needed parts and knowwhere they install.

2 Read each step completely as you : Prior to beginning the INSTALLATION , check all parts and hardware in the box with theparts list below. If you find a packaging error, contact Mopar directly. Do not contactthe dealer where the system was originally purchased. You will need the controlnumber from each box when calling; this number is located at the bottom of the partnumber label and to the right of the bar code. Front end realignment is necessary. An arrow on diagrams indicates which direction is toward the front of the vehicle. A foot-pound torque reading is given in parenthesis ( ) after each appropriate fastener. Do not fabricate any components to gain additional suspension height. Prior to drilling or cutting, check behind the surface being worked on for any wires, lines, orhoses that could be damaged.

3 After drilling, file smooth any burrs and sharp edges. Paint or undercoat all exposed metal surfaces. Prior to attaching components, be sure all mating surfaces are free of grit, grease,excessiveundercoating, etc. A factory service manual should be on hand for and Tire RecommendationsNOTE:It is recommended that this lift be used in junction with 35 to 37 diameter and widetires with a 17 diameter wheel with a minimum of 5 back spacing, check for clearance with the rearstabilizer bar end links first. It is recommended that this kit be used with the Mopar flat top fenders flares(77072342)if 37 tires are being used for INSTRUCTIONSM opar Performance 4 Lift System2007 and newer JEEP WRANGLER (JK) 4 WDPART NUMBER4-door 77072353K68622952/28/15 Page 2 of 16 2008, Chrysler, LLC.

4Mopar is a registered trademark of Chrysler, LLC. All rights LIST ..The part number is stamped into each part or printed on an adhesive label. Identifyeach part and place the appropriate mounting hardware with ATTACHING( if more than one)HARDWARE(Qty.) 68267717AA ..(2) Coil spring, front, 4 (2) Coil spring, rear, 4 (2) Shock absorber, Front 77072359 .. (2) Shock absorber, Rear 77072360 .. Steering damper 77070105 ..(2) Jounce Bumper Pad rear .. 68277305AA ..(2) Jounce Bumper Pad 68267712AA .. (2) Rear Upper Control 68267714AA .. (2) Rear Lower Control 77070104 .. Bracket, Track bar, rear .. (2) Alignment cam bolt, with nut and washer (2) Stabilizer bar link, (2) Stabilizer bar link, 77072354 ..Front 1310 Drive shaft Front Yoke kit Drag Link 68267705AA.

5 Bracket, Track bar ,front 68267719AA .. Brake Line, Left front 68267720AA .. Brake Line, Right front 68267721AA .. Brake Line, Left rear 68267722AA .. Brake Line, Right rear JPP BadgeINSTALLATION INSTRUCTIONSM opar Performance 4 Lift System2007 and newer JEEP WRANGLER (JK) 4 WDPART NUMBER4-door 77072353K68622952/28/15 Page 3 of 16 2008, Chrysler, LLC. Mopar is a registered trademark of Chrysler, LLC. All rights :Save all factory components and hardware for reuse, unless ) PREPARE Place vehicle in neutral. Raise front of vehicle with a jack and secure a jack stand beneatheach frame rail, behind the front / lower control arms. Ease the frame down onto the stands, placetransmission in low gear or park , and chock rear tires. Remove front tires. Position a jack so that it supports, but does not raise, the front ) STABILIZER BAR LINKS, SHOCK ABSORBERS, STEERING DAMPER AND Remove and discard the shock absorbers.

6 Remove and discard the front drive shaft. Remove and discard the front stabilizer bar links. Remove and discard the front steering ) BRAKE HOSES, WIRING, AXLE VENT Detach the factory brake hose bracket (one per side) at the axle. On each side, a clip attaches the ABS wire loom to the brake hose. The upper end of the axle vent hose is clamped to the driver side frame rail. Leave the hoseattached to frame; simply pull down approximately 4 of hose. On Rubicon models, the wiring loom for the locking differential is attached to the axle-to-frameupper link. Remove and discard the ) COIL Lower the axle enough to facilitate removing the front coil springs. Remove the coil ASSEMBLYINSTALLATION INSTRUCTIONSM opar Performance 4 Lift System2007 and newer JEEP WRANGLER (JK) 4 WDPART NUMBER4-door 77072353K68622952/28/15 Page 4 of 16 2008, Chrysler, LLC.

7Mopar is a registered trademark of Chrysler, LLC. All rights )CAM :If the vehicle has ever been realigned, it may already be equipped with cam bolts. One side at a time, remove the bolt securingthe lower control arm-to-axle then removethe rear knock-outs that change the openingfrom a square hole to a slotted hole. Aspecial tool is available for this, or use a diegrinder with a small cutting wheel. Install thecam bolts from the outside. Rotate the camsso that the front axle is shifted as far forwardas possible (the bolt head will be in its mostrearward position). Snug-up the bolts; do notfully tighten at this time. (Figure-1)6) BRAKE (Front INSTALLATION ) Remove the wheel speed sensor wire (3) from all brake hose clips. Remove the two wheelspeed sensor push in type retainers fromthe brake hose bracket.

8 Remove the brake hose bracket bolt andfree from axle. Remove the wheel speed sensor wire (3)from the brake hose to frame routing clip onthe brake hose (4). Remove the brake line tube nut (1) from thebrake hose (4) at the frame. Remove the mounting bolt (2) at the brakehose to frame routing clip to remove thebrake hose Position the new brake hose and verify that hose is not kinked or twisted. Install the brake hose to caliper withnew copper washersand tighten new banjo bolt to 31 N m(23 ft. lbs.).Figure- 1 Figure- 2 INSTALLATION INSTRUCTIONSM opar Performance 4 Lift System2007 and newer JEEP WRANGLER (JK) 4 WDPART NUMBER4-door 77072353K68622952/28/15 Page 5 of 16 2008, Chrysler, LLC. Mopar is a registered trademark of Chrysler, LLC. All rights reserved. Install the mounting bolt (2) for the brake hose to the frame routing clip and tighten to 20 N m(177 in.)

9 Lbs.). Install the brake line tube nut (1) to the brake hose (4) and tighten to 12 N m (105 in. lbs.). Attach the wheel speed sensor wire (3) to the routing clip on the brake hose to frame routingclip. Repeat this for other ) JOUNCE BUMPER [Figure 3] The jounce bumper pad installs on top of the coil spring s lower seat. Locate center for the holeto be drilled by using the dimensions in Diagram 2; note that the jounce bumper pad is installedslightly outboard of seat center. Drillat the marked location using a 11/32 bit (Figure-3). Hold the front bump stop and install thenut on the bottom of the spring perchand tighten to28 ft-lbsNOTE:The jounce bumper pad must firstbe inserted into the coil spring before itis bolted to the coil seat; see next )COIL SPRINGS, :Perform step 7 one side at a time.

10 Be sure the factory rubber isolators arestill in place inside the upper coil tower. Insert the jounce bumper pad into the bottom of the coil spring and hold it in place. Insert thecoil spring into the upper tower first, followed by the lower seat. Be sure that the coils areindexed so they seat properly then raise the axle enough to hold the coil springs in :Rotation of the spring and prying down slightly on the axle will aid in 3 INSTALLATION INSTRUCTIONSM opar Performance 4 Lift System2007 and newer JEEP WRANGLER (JK) 4 WDPART NUMBER4-door 77072353K68622952/28/15 Page 6 of 16 2008, Chrysler, LLC. Mopar is a registered trademark of Chrysler, LLC. All rights reserved. Install the shock absorber (3) . (Figure-4)Tighten the upper hardware until bushingsswell slightly (make sure the shock isolatorbushing (2) is installed correctly in the the lower shock bolts by reusing thefactory bolt, but do not tighten at this the shock absorber INSTALLATION iscomplete,the jack can be lowered andrelocated to allow INSTALLATION on the oppositeside.)

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Read entire instructions thoroughly before starting.

TOOLS REQUIRED:

• Marker

• Utility knife

• Phillips screwdriver

• Foam tape

• 2 1/4 " Holesaw

CONTENTS:

4

8

6

7

14

15

12

VP2DJF-19A016-EB

• Drill motor

• 8mm socket

• 10mm socket

• Wire pulling tool

2

1

3

11

9

DVD REAR SEAT VIDEO SYSTEM

INSTALLATION INSTRUCTIONS

• Socket wrench

• 7mm socket

Item Qty.

1

2

3

4

5

6

19

7

8

9

10

11

12

13

14

15

16

17

18

19

20

10

18

4/30/04

MINI-VANS (RG)

• Non-metal trim stick

• 3/8" Drill Bit

Description

1

Mounting Bracket

1

Foam Block

3

Self Drilling Screw

1

Overhead Harness

12

Tie Strap

1

Climate Control Cover

2

Climate Control Screws

1

Screen Console

4

Hex Screw

1

Power Harness

1

Aux. Harness

1

DVD Player

4

AAA Batteries (not shown)

2

Headphones

1

DVD Remote

1

Owners Manual (not shown)

1

Installation Instructions

1

Paper Template

1

Aux. Module

2

Aux. Module Template

17

20

5

Page 1 of 7

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INSTALLATION INSTRUCTIONS Mopar Performance 4” Lift …

1INSTALLATION INSTRUCTIONSM opar Performance 4 Lift System2007 and newer JEEP WRANGLER (JK) 4 WDPART NUMBER4-door 77072353K68622952/28/15 Page 1 of 16 2008, Chrysler, LLC. Mopar is a registered trademark of Chrysler, LLC. All rights requires a professional mechanic. Prior to beginning, inspect the vehicles steering,driveline, and brake systems, paying close attention to the suspension link arms and bushings,stabilizer bars and bushings, tie rod ends, pitman arm, ball joints and wheel bearings. Also check thesteering sector-to-frame and all suspension-to-frame attaching points for stress cracks. The overallvehicle must be in excellent working condition; repair or replace all worn INSTRUCTIONS several times before starting. Be sure you have all needed parts and knowwhere they install. Read each step completely as you : Prior to beginning the INSTALLATION , check all parts and hardware in the box with theparts list below.

2 If you find a packaging error, contact Mopar directly. Do not contactthe dealer where the system was originally purchased. You will need the controlnumber from each box when calling; this number is located at the bottom of the partnumber label and to the right of the bar code. Front end realignment is necessary. An arrow on diagrams indicates which direction is toward the front of the vehicle. A foot-pound torque reading is given in parenthesis ( ) after each appropriate fastener. Do not fabricate any components to gain additional suspension height. Prior to drilling or cutting, check behind the surface being worked on for any wires, lines, orhoses that could be damaged. After drilling, file smooth any burrs and sharp edges. Paint or undercoat all exposed metal surfaces. Prior to attaching components, be sure all mating surfaces are free of grit, grease,excessiveundercoating, etc.

3 A factory service manual should be on hand for and Tire RecommendationsNOTE:It is recommended that this lift be used in junction with 35 to 37 diameter and widetires with a 17 diameter wheel with a minimum of 5 back spacing, check for clearance with the rearstabilizer bar end links first. It is recommended that this kit be used with the Mopar flat top fenders flares(77072342)if 37 tires are being used for INSTRUCTIONSM opar Performance 4 Lift System2007 and newer JEEP WRANGLER (JK) 4 WDPART NUMBER4-door 77072353K68622952/28/15 Page 2 of 16 2008, Chrysler, LLC. Mopar is a registered trademark of Chrysler, LLC. All rights LIST ..The part number is stamped into each part or printed on an adhesive label. Identifyeach part and place the appropriate mounting hardware with ATTACHING( if more than one)HARDWARE(Qty.)

4 68267717AA ..(2) Coil spring, front, 4 (2) Coil spring, rear, 4 (2) shock absorber , Front 77072359 .. (2) shock absorber , Rear 77072360 .. Steering damper 77070105 ..(2) Jounce Bumper Pad rear .. 68277305AA ..(2) Jounce Bumper Pad 68267712AA .. (2) Rear Upper Control 68267714AA .. (2) Rear Lower Control 77070104 .. Bracket, Track bar, rear .. (2) Alignment cam bolt, with nut and washer (2) Stabilizer bar link, (2) Stabilizer bar link, 77072354 ..Front 1310 Drive shaft Front Yoke kit Drag Link 68267705AA .. Bracket, Track bar ,front 68267719AA .. Brake Line, Left front 68267720AA .. Brake Line, Right front 68267721AA .. Brake Line, Left rear 68267722AA .. Brake Line, Right rear JPP BadgeINSTALLATION INSTRUCTIONSM opar Performance 4 Lift System2007 and newer JEEP WRANGLER (JK) 4 WDPART NUMBER4-door 77072353K68622952/28/15 Page 3 of 16 2008, Chrysler, LLC.

5Mopar is a registered trademark of Chrysler, LLC. All rights :Save all factory components and hardware for reuse, unless ) PREPARE Place vehicle in neutral. Raise front of vehicle with a jack and secure a jack stand beneatheach frame rail, behind the front / lower control arms. Ease the frame down onto the stands, placetransmission in low gear or park , and chock rear tires. Remove front tires. Position a jack so that it supports, but does not raise, the front ) STABILIZER BAR LINKS, SHOCK absorbers , STEERING DAMPER AND Remove and discard the shock absorbers . Remove and discard the front drive shaft. Remove and discard the front stabilizer bar links. Remove and discard the front steering ) BRAKE HOSES, WIRING, AXLE VENT Detach the factory brake hose bracket (one per side) at the axle. On each side, a clip attaches the ABS wire loom to the brake hose.

6 The upper end of the axle vent hose is clamped to the driver side frame rail. Leave the hoseattached to frame; simply pull down approximately 4 of hose. On Rubicon models, the wiring loom for the locking differential is attached to the axle-to-frameupper link. Remove and discard the ) COIL Lower the axle enough to facilitate removing the front coil springs. Remove the coil ASSEMBLYINSTALLATION INSTRUCTIONSM opar Performance 4 Lift System2007 and newer JEEP WRANGLER (JK) 4 WDPART NUMBER4-door 77072353K68622952/28/15 Page 4 of 16 2008, Chrysler, LLC. Mopar is a registered trademark of Chrysler, LLC. All rights )CAM :If the vehicle has ever been realigned, it may already be equipped with cam bolts. One side at a time, remove the bolt securingthe lower control arm-to-axle then removethe rear knock-outs that change the openingfrom a square hole to a slotted hole.

7 Aspecial tool is available for this, or use a diegrinder with a small cutting wheel. Install thecam bolts from the outside. Rotate the camsso that the front axle is shifted as far forwardas possible (the bolt head will be in its mostrearward position). Snug-up the bolts; do notfully tighten at this time. (Figure-1)6) BRAKE (Front INSTALLATION ) Remove the wheel speed sensor wire (3) from all brake hose clips. Remove the two wheelspeed sensor push in type retainers fromthe brake hose bracket. Remove the brake hose bracket bolt andfree from axle. Remove the wheel speed sensor wire (3)from the brake hose to frame routing clip onthe brake hose (4). Remove the brake line tube nut (1) from thebrake hose (4) at the frame. Remove the mounting bolt (2) at the brakehose to frame routing clip to remove thebrake hose Position the new brake hose and verify that hose is not kinked or twisted.

8 Install the brake hose to caliper withnew copper washersand tighten new banjo bolt to 31 N m(23 ft. lbs.).Figure- 1 Figure- 2 INSTALLATION INSTRUCTIONSM opar Performance 4 Lift System2007 and newer JEEP WRANGLER (JK) 4 WDPART NUMBER4-door 77072353K68622952/28/15 Page 5 of 16 2008, Chrysler, LLC. Mopar is a registered trademark of Chrysler, LLC. All rights reserved. Install the mounting bolt (2) for the brake hose to the frame routing clip and tighten to 20 N m(177 in. lbs.). Install the brake line tube nut (1) to the brake hose (4) and tighten to 12 N m (105 in. lbs.). Attach the wheel speed sensor wire (3) to the routing clip on the brake hose to frame routingclip. Repeat this for other ) JOUNCE BUMPER [Figure 3] The jounce bumper pad installs on top of the coil spring s lower seat. Locate center for the holeto be drilled by using the dimensions in Diagram 2; note that the jounce bumper pad is installedslightly outboard of seat center.

9 Drillat the marked location using a 11/32 bit (Figure-3). Hold the front bump stop and install thenut on the bottom of the spring perchand tighten to28 ft-lbsNOTE:The jounce bumper pad must firstbe inserted into the coil spring before itis bolted to the coil seat; see next )COIL SPRINGS, :Perform step 7 one side at a time. Be sure the factory rubber isolators arestill in place inside the upper coil tower. Insert the jounce bumper pad into the bottom of the coil spring and hold it in place. Insert thecoil spring into the upper tower first, followed by the lower seat. Be sure that the coils areindexed so they seat properly then raise the axle enough to hold the coil springs in :Rotation of the spring and prying down slightly on the axle will aid in 3 INSTALLATION INSTRUCTIONSM opar Performance 4 Lift System2007 and newer JEEP WRANGLER (JK) 4 WDPART NUMBER4-door 77072353K68622952/28/15 Page 6 of 16 2008, Chrysler, LLC.

10Mopar is a registered trademark of Chrysler, LLC. All rights reserved. Install the shock absorber (3) . (Figure-4)Tighten the upper hardware until bushingsswell slightly (make sure the shock isolatorbushing (2) is installed correctly in the the lower shock bolts by reusing thefactory bolt, but do not tighten at this the shock absorberINSTALLATION iscomplete,the jack can be lowered andrelocated to allow INSTALLATION on the oppositeside. Once vehicle is a flat surface you cantighten the lower shock bolts to 65 ft-lbs. andtighten the upper nut to 20 ft-lbs9) TRACK BAR Remove the axle side track bar bolt (1) and save (figure -5). Install the new track bar bracket on the front axle by sliding it on the tube. Install the front track bar M14 bolt with theflag nut on the back side, leave this looseand install the outer two M10 bolts then(figure-6) install the passenger stabilizer barlink reusing the production fastener Torque the M14 bolt to 125 ft-lbs, thentighten the outer two fasteners to 47 ft-lbs(figure-6) leave the stabilizer bar link looseas this will be torqued once the vehicle is onthe ground Locate the front U-bolt and hardware andfasten the bracket torqueing the U-bolt nutsto 50 ft-lbs.

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Jeep Wrangler JK - How to install the Softtop (MOPAR)

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Installation instructions mopar

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Soft Top Install/Removal - How To - 2021 Jeep Wrangler

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