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Senior Engineer / Advanced Engineer - FEA (Zero Emission)

Title          : Engineer / Senior Engineer / Advanced Engineer - FEA

Reports to  : Manager – FEA


Design and development of hydrogen storage systems, valves, battery packs, components and subassemblies from thermal and durability perspective. Perform Finite Element Analyses using commercially available FEA applications. Performing FEA simulations steady state, dynamic, thermal,  thermal fatigue and forced response analyses to verify the design of components and sub-systems.

Qualification:B.E or M.Tech in Mechanical/Automobile Engineering


  • At least 5 years of experience Finite Element Analysis using Abaqus, Taitherm & HyperWorks
  • Experience in CAE of Fuel Cell stacks / Hydrogen Storage / Composite materials
  • 4+ years of experience in providing design concepts, developing methodologies, standards, and writing procedures. Experience in simulation and methodological layout of exhaust system components considering dynamic, thermal and durability requirements

Principal Accountability:

  • Analysis of structural and thermal specification for design validation of hydrogen storage tanks, cryogenic tanks, fuel cell stacks and valves
  • Structural and dynamic simulations e.g. stress analysis, modal analysis, burst pressure analysis, impact, frequency response analysis, fatigue life predictions and/ or thermal management simulations e.g. heat transfer & thermal fatigue simulations etc. Provide design solutions and recommendations independently
  • Autonomous recommendations based on FEA and thermal results to zero emissions program team
  • Technical report preparation and presentation to global stakeholders
  • Support and / or active participation in internal & external professional networks in FCM (incl. documentation)
  • Identify and share the lessons learned and best practices
  • Maintain, track quality & on time delivery metrics for all work requests
  • Quality review of the simulations executed by FE Analysts, GETs and PGETs
  • Support standardization, harmonization and documentation of calculation methodologies, including working procedures according to PMS / IPMS
  • Implementation / Coordination of basic research projects for the expansion of the company's know-how in the field of FEA and product innovation according to PMS / IPMS
  • If necessary, participate in the optimization of IT hardware structures, assessment of new software and IT environment as well as their implementation
  • Market investigation concerning new products, tools and technologies

Technical know-how:

  • Theorotical knowledge of FEA, Vibration, Materials, Strength of Materials
  • Theorotical knowledge in Fatigue failures (LCF & HCF)
  • Knowledge of composite materials, layup development and optimization
  • Knowledge of high precision manufacturing Processes including welding
  • Failure theories and its influence on durability failures
  • Basic skills in design,  project / program management
  • Testing equipment, setup and analysis     


  • Mandatory: FEA / Durability software (Abaqus & Taitherm)                                                                                    
  • Mandatory: FEA pre/post processing (HyperWorks, Abaqus Viewer)
  • Mandatory: knowledge of composites
  • Desirable: LSDyna, Nastran, Optistruct , Digimat for composites
  • MS-office & Unix / Linux applications
  • Good to have: Linux Script writing
  • Good to have: Programming languages (Python, Java)

.Other requirements:

  • Self driven and proactive connect with global stakeholders
  • Should have the ability to present analysis results autonomously
  • Should adhere to all Faurecia code of ethics & management
  • On need basis, willing to travel
  • Self driven and team oriented
  • Good spoken and written communication                                                                                                                 
Sours: https://careers.faurecia.com/job/Bangalore-Senior-Engineer-Advanced-Engineer-FEA-%28Zero-Emission%29-KA/746894500/

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FEA Engineer

Career Area:


Job Description:

At Caterpillar, we work to help our customers build a better world. Without our team of talented, bright and driven individuals, we wouldn’t be the Caterpillar we are today. Now, this is your chance to join our team and do work that matters. We want you to help us enable customer success, make progress possible around the world and help our communities grow and thrive. We are looking for a dynamic, organized self-starter to join our Product Support and Logistics Division as a  FEA Engineer.  

The  Product Support and Logistics Division (PSLD)  is one of the most innovative divisions within Caterpillar. In PSLD, as within all of Caterpillar, our priority is our customers and helping them build a better world. We touch nearly every element of the services value stream from procurement to design and manufacturing to distribution. PSLD is responsible for Aftermarket Parts Distribution of Cat Parts, Integrated Logistics, segment Procurement and the design and manufacture of Wear Components (Undercarriage and GET) and Maintenance Components (Seals, Tubes & Hardware, Hose & Couplings, Fluids and Filters). 

We’re  committed  to our customers, who build a better world with our products, services and solutions. We understand and show the value of why they should always choose us. We’re exploring new ideas and opportunities –  innovating  to discover the breakthroughs necessary for tomorrow’s growth.  

Through it all, we are  one team  – creating and delivering world-class components and solutions superior to the competition.  

Learn more about the  Caterpillar Experience  

Job Duties/Responsibilities may Include, but are not limited to:

  • Interacting with design engineers to understand project scope and technical requirements

  • Creating an appropriate analysis strategy and timeline

  • Meeting milestone dates

  • Interpreting and communicating results

  • Making recommendations, performing lab validation, and writing technical reports

  • Duties could include completing research to enhance core competency of the group

Basic Qualifications:

  • Bachelor of Science in Engineering

  • At least 3 years of FEA (linear and non-linear) experience using ABAQUS

  • Design and development of components using virtual product development

  • Demonstrated ability to write technical reports (e.g., published journal articles, books, etc.)

  • Strong technical, analytical, problem-solving and teamwork skills

  • Experience working in lab environment to validate analysis

  • Initiative, self-starter, requiring little supervision

  • Experience with 3D modeling tools CREO, SOLIDWORKS, etc.

  • Desire and ability to demonstrate high level to attention to detail

Top Candidates will also have:

  • Master’s Degree in Mechanical Engineering

  • Basic knowledge of non-linear FEA using ABAQUS with emphasis on rubber modelling

  • Good understanding of engineering mechanics, with strong mechanical and spatial aptitude

  • Willingness to work on a broad range of rubber components, and do whatever it takes to deliver the results

  • Customer focus, sense of urgency and quality

  • Basic knowledge and experience in dynamic structural FEA

Additional Information:

This position does offer relocation

This position requires up to 10% travel

Final details  

Please frequently check the email associated with your application, including the junk/spam folder, as this is the primary correspondence method. If you wish to know the status of your application – please use the candidate log-in on our career website as it will reflect any updates to your status. 

This employer is not currently hiring foreign national applicants that require or will require sponsorship tied to a specific employer, such as H, L, TN, F, J, E, O.  As a global company, Caterpillar offers many job opportunities outside of the U.S. which can be found through our employment website at  www.caterpillar.com/careers . #Li

Relocation is available for this position.

EEO/AA Employer.  All qualified individuals - Including minorities, females, veterans and individuals with disabilities - are encouraged to apply.

Not ready to apply? Submit your information to our Talent Network here .

Sours: https://careers.caterpillar.com/en/jobs/job/r0000077617-fea-engineer/
FEA expert on becoming a stress engineer and best methods for FEA practices

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Job fea engineer

Average Mechanical Engineer with Finite Element Analysis (FEA) Skills Salary

Avg. Base Salary (USD)

The average salary for a Mechanical Engineer is $75,939


What is the Pay by Experience Level for Mechanical Engineers?

An entry-level Mechanical Engineer with less than 1 year experience can expect to earn an average total compensation (includes tips, bonus, and overtime pay) of $66,151 based on 252 salaries. An early career Mechanical Engineer with 1-4 years of experience earns an average total compensation of $72,782 based on 1,316 salaries. …Read more

What Do Mechanical Engineers Do?

Mechanical engineers participate in the planning and manufacturing of new products by performing engineering duties and developing, designing and testing mechanical devices. Job requirements include either a bachelor of science in mechanical engineering, a master of science in engineering, or a related degree. The EIT exam, membership in a professional society and specific industry-related certifications may also be encouraged or required.

Mechanical engineers must be skilled in the use …Read more

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Sours: https://www.payscale.com/research/US/Job=Mechanical_Engineer/Salary/70a4d411/Finite-Element-Analysis-FEA
FEA expert on becoming a stress engineer and best methods for FEA practices

FEA Engineer Responsibilities

Finite element analysis engineering is an important application of engineering analysis, where the analysis is conducted on an object divided into many smaller elements of rectangular or triangular shape, interconnected by the network of assembled nodes. CAD software is implemented for this type of analysis.

Finite element analysis (FEA) engineers are involved in supporting all aspects of structural designing, which involve the use of linear elastic finite element models and composite laminate structures. They ensure that the structure designs and models are developed accordingly and tested under specified test condition. It is their responsibility to make sure that the developed model meets all essential standards and regulations.

Key Responsibilities of an FEA Engineer

FEA engineer responsibilities comprise structural designing, development, and testing of finite element models designed for engineering purposes. FEA engineer verifies the structured models and validates its representation of structural behavior. He also has to determine the internal stress and extract interface load of the models, especially near the structural joints. Along with this, they also have to monitor other engineering activities and provide technical solution based on analysis results for developing an optimal design.

The key responsibilities of an FEA engineer comprise:

  • Participating finite element modeling for analyzing the problems related to thermal and thermo-fluids environment; comparing the results with analysis in both high and low temperature ranges
  • Creating finite element models of various parts based on the analysis result, assembling the same with respect to linear and non-linear structural domain
  • Running finite element modeling in various environment for checking its feasibility in structural, thermal, and vibration domain, conducting finite element analysis in electrical, electro-magnetic and multi-physics environment, and performing analytical studies for analyzing the mechanism of kinematics, dynamics, and force analysis
  • Preparing strategic planning for handling additional CAE modeling processes and participating in FEA & CFD developmental processes and other engineering programs for creating new product designs or implementing the modification of existing designs as per new requirements
  • Accelerating product development processes for meeting customer requirements
  • Coordinating with the staff involves in test and analysis of finite element modeling, providing actual solution to FEA model, and interpreting the analysis results accordingly for providing the best possible solution to the same
  • Interpreting analysis results with respect to results obtained by lab testing procedures, converting these results into practical design templates based on given geometry model, and providing structural support to designing and certification groups
  • Writing test plans for finite element modeling, data collection process, and model calibration and correlation studies, providing various mechanical and electrical system component for analysis purpose by using various analytical methods and engineering tools (e.g. MathCAD, MATLAB, Excel, etc.)
  • Writing reports for summarizing the analysis results and reviewing all project-related analysis results for ensuring the accuracy of project reports

Required Qualifications and Skills

The basic qualification required to be eligible for obtaining a job in finite element analysis engineering is a graduate / postgraduate degree in mechanical engineering, mathematical engineering, or other relevant degree in the field of mathematics / engineering. Apart from this, one also needs to have some relevant experience in finite element analysis for obtaining a better position in this field. Candidates with experience in product development process and APQP elements are preferred over fresh graduates.

Along with required educational qualification and professional expertise, one should also possess certain skills that are essential in the field of FEA engineering. The skills required for being a competent FEA engineer comprise:

  • Experience in using a variety of engineering tools like FEA, MATLAB, MathCAD, Excel, etc.
  • Exceptional knowledge in product development process and APQP elements
  • Knowledge of using various modeling skills
  • Knowledge of Pro-E
  • Knowledge of advanced FEA skills like transient, fatigue, and non-linear analysis
  • Exceptional communication skills
  • Knowledge in technical writing for writing test plans and reports
  • Organizational and time management skills
  • Ability to work solitary or in a team

Salary Compensation

The average salary range in the field of FEA engineering falls in between $55,000 to $95,000 annually. The average salary differs as per the job location, industrial requirement, and relevant experience in this field.

The job profile of FEA engineers is quite work specific and it involves specific analysis techniques for successfully carrying out the responsibilities. If you wish to start a career as an FEA engineer, it would be beneficial to have an in-depth knowledge about the FEA engineer responsibilities before applying for this job.

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Fea Engineer jobs

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Farmington Hills, MI 48334

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